In the fast-paced world of daily chemical and cosmetics manufacturing, efficiency, precision, and reliability are non-negotiable. At Granda, we understand the unique challenges brands face when handling delicate packaging—especially with spray bottles and trigger cap bottles, where soft, curved dip tubes often become a bottleneck in automated production. Today, we’re excited to introduce our custom-engineered Automatic Cap Dropping + Capping Machine, designed to transform your packaging line by conquering these technical hurdles while delivering unmatched productivity.
The Challenge: Taming the “Un-tamable” Dip Tubes
Traditional spray and trigger bottles feature two critical components that have long plagued automation:
- Soft, Flexible Dip Tubes: These tubes, essential for drawing liquids from the bottle, are typically made of thin, bendable plastic. Even minor vibrations or misalignments can cause them to buckle, twist, or fail to insert correctly.
- Curved Geometry: Most trigger caps require dip tubes to follow a specific curved path to align with the spray mechanism. Achieving consistent precision with such irregular shapes using standard machinery has been nearly impossible—until now.
Manual handling of these components is not only labor-intensive but also prone to errors: misaligned tubes can lead to leaks, cap misfits, or even product recalls. For manufacturers scaling production, relying on manual labor becomes increasingly costly and inefficient, limiting scalability and profitability.
Granda’s Breakthrough: Custom Automation Built for Your Challenges
At Granda, we didn’t just adapt existing technology—we reimagined it. Our Automatic Capping & Screwing Machine is a testament to our commitment to solving your unique pain points. Watch the running video as below:
You’ll see our machine seamlessly inserting a soft, curved dip tube into a trigger cap bottle—flawlessly, every time. Witness the precision, speed, and adaptability that have made Granda the trusted choice for brands like Estée Lauder and Unilever, who reduced their capping errors by 95% and scaled production by 40% within 3 months of installation.
Why Granda’s Solution Stands Out: Customer-Centric Innovation
Our machine isn’t just a piece of equipment; it’s a partnership in productivity. Here’s how we turn technical challenges into tangible benefits for your business:
- Labor Savings: Replace 2-3 manual operators with a single automated system, reducing labor costs by up to 50%.
- Speed & Consistency: Achieve up to 30 bottles per minute (BPM) with zero compromise on precision—perfect for high-volume runs.
- Flexibility: Adapt effortlessly to new product designs without ripping out your entire production line.
- Peace of Mind: Our 24/7 remote monitoring and local support ensure minimal downtime, backed by a 2-year warranty on core components.
Ready to Transform Your Packaging Line?
At Granda, we don’t just sell machines—we engineer solutions. Let’s work together to design a system that fits your unique bottle, cap, and production needs. Whether you’re a startup launching a new beauty line or a global daily chemical giant optimizing operations, our team of packaging experts is here to ensure your vision becomes reality.
Contact us or send inquiry to get your own tailored proposal.